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Increase in functionality, higher density (enabler) The surface area is the same, but some other function can be added. For example, the designer can increase cell phone capability by adding a Bluetooth connection to the ear piece receiver. Improvement in performance (enabler) Higher speeds, shorter paths, and lower noise are possible. For example, cell phones can be enhanced with built-in digital cameras or even video cameras. Improvement in total assembled costs System cost is key; the higher board price is often offset by a lower bill-of-materials purchased for the system, as fewer standard components are needed.

6.1 A Beginner s Circuit 97 6.2 Lights and Switches 99 6.3 Stack Operation in AVR Processors 101 6.4 Implementing Combinational Logic 104 6.5 Connecting the AVR to the PC Serial Port 105 6.6 Expanding I/O 110

Disadvantages Disadvantages of embedding components include:

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Quality can be affected; in particular, meeting tolerances can be more difficult. Trimming embedded resistors is slow and expensive. Design tools are lacking. The design is parametric where designer sizes components. Technology implementation does not give all values needed. Some capacitance values are not obtainable commercially (>100 nF/cm2). Manufacturers of sheet resistor materials make only one decade of values. The cost of prototypes can be high. Resistors cost the same whether one or thousands are made per layer. Test tools are lacking. Test voltages may cause dielectric breakdown. Charge-up time for capacitors may limit test speed. Rework is not possible inside the board. Additional capital investment is required.

Principles of Cost Trade-Off The circuit design tools identify the resistors and capacitors that must be added to make an electronic circuit functional. The tools simulate circuit operation and size the resistors and capacitors as appropriate. Whether a resistor is purchased and mounted on the board surface or formed inside the board from a layer of resistive material has little effect on the electrical operation of a circuit. Therefore, if many resistors can be formed inside the board from the same series of chemical steps, the inclusion of perhaps thousands of internal resistors costs no more than adding one internal formed resistor. The critical economic analysis is to find the cost of adding internal formed resistors and then dividing by the number that can be used internally to see whether embedded resistors inside the board make sense.

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Resistors Resistors were the first component to be embedded in a multilayer board, making it a truly three-dimensional interconnection and circuit system. While early designs were custom for

each applicaton, over time design standards and best practices have been developed, which allow for successful inclusion of resistors, and other components, without the need to start from the beginning The following discussion provides these for resistors, with subsequent sections providing similar information for other components 21411 Resistor Terminology The designer must size embedded formed passive resistors This is in contrast to the library selection of conventionally manufactured resistors that are selected from a table of available components The principle of embedded resistors is given by the following formula for a term ohms per square; this means that any square area defined in the material will have the same resistance and that by grouping squares appropriately, the designer can define the resulting resistance Resistance in any resistor is determined by Eq 21.

1 R = r L/A where R = resistance in ohms r = resistivity in ohm meters (inches) L = length of the resistor A = cross-sectional area (resistor thickness times resistor width) Note: Resistivity (r) is a material property It is a constant at a given temperature and expressed in resistance units (ohms) for area and length For instance, the resistivity of copper is r = 709 e 7 ohm in2/in Sheet resistance is a commonly used term to describe raw materials used in embedded formed resistors These materials are manufactured in sheet form with a constant thickness, giving a uniform R value for any square resistor Therefore, the material is specified by its sheet resistance value, given in ohms/square ( / ) The resistance of a specific resistor is simply designed by changing the ratio of length to width.

6.7.1 AD Conversion Using the On-Chip Comparator 113 6.7.2 MAX186 117 6.7.3 MAX186 Data Conversion and Readout 118 6.7.4 MAX110/MAX111 121

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